Q-Cycle by BASF

While Econyl recycles physical nylon waste, Q-Cycle is a chemical recycling process developed by Aquafil and BASF that breaks down nylon waste using a mass balance approach. This chemical process allows them to create virgin-quality polyamide 6 (PA6) that integrates perfectly into industrial manufacturing. It relies on thermodynamic conversion rather than just melting and extruding.

The Q-Cycle process utilizes post-consumer nylon waste, including discarded fishing nets and old carpets, alongside industrial nylon scraps. These materials undergo a chemical breakdown at the molecular level rather than simply being chopped up. This allows the base material to bypass the limitations of degraded mechanical recyclate.

Yes, BASF's Ultramid® Ccycled™, which utilizes the Q-Cycle mass balance approach, is actively used to manufacture automotive components. Automakers use this material for their cabin components to reduce their overall carbon footprint. It maintains the exact same structural integrity and heat resistance as traditional virgin nylon.

Yes, the production of Q-Cycle nylon saves significant fossil resources and reduces greenhouse gas emissions compared to the traditional manufacturing of virgin crude oil-based polyamide. The chemical process captures gases that would otherwise be burned off, turning them into synthesis gas for energy. This represents a major leap in sustainable manufacturing.